MASH TL-3 Design, Testing, and Evaluation of a Flared Guardrail System – Phase 2 (TTI-620851, Task Order AO)

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Final Report Link: MASH TL-3 Design, Testing, and Evaluation of a Flared Guardrail System – Phase 2 

Other relevant Projects: Phase 1 (609971) Project Details


TTI Research Supervisor:
Sun Hee Park, Ph.D.
Associate Research Scientist
Texas A&M Transportation Institute
TAMU 3135
College Station, Texas 77843-3135
(979) 317-2688
[email protected]
  Pooled Fund Technical Representative:
Tim Moeckel
Roadside Safety Engineer
WSDOT Development Division
Washington State Department of Transportation
P.O. Box 47329 Olympia, WA 98504-7246
(360) 704-6377
[email protected]

ABSTRACT

The purpose of this project was to determine the steepest allowable flare rate meeting the Manual for Assessing Safety Hardware (MASH) Test Level 3 (TL-3) for the Midwest Guardrail System (MGS) using finite element (FE) analysis and full-scale crash tests. Based on the FE impact analysis from the Phase 1 project, a 21:1 flare rate was recommended for the MGS. The performance of the 21:1 Flared MGS was assessed according to the safety-performance evaluation guidelines included in the second edition of the American Association of State Highway and Transportation Officials (AASHTO) MASH. The crash tests were performed in accordance with MASH TL-3: 

  1. MASH Test 3-10: An 1100C vehicle weighing 2420 lb impacting the Longitudinal Barrier while travelling at 62 mi/h and 25 degrees. 
  1. MASH Test 3-11: A 2270P vehicle weighing 5000 lb impacting the Longitudinal Barrier while traveling at 62 mi/h and 25 degrees. 

Test 3-10 on 21:1 Flared MGS met the performance criteria for MASH TL-3 Longitudinal Barrier. However, Test 3-11 on 21:1 Flared MGS did not meet the criteria due to rail rupture. Consequently, an additional Test 3-11 on 25:1 Flared MGS was performed but did not meet MASH performance criteria due to rail rupture. Finally, additional 3-11 testing was performed on the 38:1 and 30:1 Flared MGS, both of which met MASH TL-3 performance criteria for Longitudinal Barriers. This report provides results for the impact simulations, details of the tested systems, the crash tests and results, and the performance assessment of the 21:1, 25:1, 38:1, and 30:1 Flared MGS for MASH TL-3 Longitudinal Barrier evaluation criteria. 


October 27, 2026