Bridging Gap in Concrete Barriers – Phase 1 (TTI-622561, T1969-B3)

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Final Report Link: Bridging Gap in Concrete Barriers – Phase 1

TTI Research Supervisor:
William Williams, P.E.
Associate Research Engineer
Texas A&M Transportation Institute
Texas A&M University System
TAMU 3135, College Station, Texas, 77843-3135
(979) 317-2707
[email protected]
  Pooled Fund Technical Representative:
Kenneth Shannon, P.E.
Senior Engineer Highway Design
Ministry of Transportation,
Ontario, Canada
(289) 783-4348
[email protected]

ABSTRACT

Concrete barriers are prone to damage, which often results in gaps requiring prompt field repairs. Common interim solutions—such as W-beam guardrails, thrie beam guardrails, and steel plates—are frequently used by maintenance teams due to their cost-effectiveness and ease of installation. This project focused on developing a MASH Test Level 3 (TL-3) compliant bridging barrier gap design and established the maximum safe gap width between concrete barrier segments. The design concepts were based on the Ontario Tall Wall Median Barrier, utilizing a single 12-gauge thrie beam guardrail with a 6-inch steel rub rail plate installed at the base of an F-shape concrete barrier.

A finite element (FE) model was developed to evaluate performance across a range of gap widths (18 to 72 inches) in LS-DYNA impact simulations with both small car and pickup truck. Based on the simulation findings, the 60-inch gap was determined to be the maximum width at which the bridging barrier system likely pass the MASH TL-3 requirements for both small car and pickup truck.


Updated June 2, 2026